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Saturday, April 5, 2014

MANUFACTURING SHOP

In manufacturing shop different type filtering and items used in coaches are manufactured. The different type of items are manufactured in this shop are listed below:
1)       M.S. Battery Box Standard.
2)       M.S. Battery Box Door Standard.
3)       M.S. Battery Box Door Modified.
4)       M.S. Anti Theft Rod
5)       Tube Light Wire Guard
6)       E.F.T Cover Styling Square
7)       Flux Type Square Light Filtering for SLR Coach
8)       M.S. Sheet Packing ‘U` Type
9)       Panel Hanger for Alternator
10)   Light Bracket
11)   Fan Bracket
12)   TPIC Switch Junction Box for AC
13)   Bus Bar Box for AC Coach
14)   Liquid Receiver Guard for AC
15)   Compressor Front Cover for AC
16)   M.S. Battery Box for AC Coach(1800AH)
17)   L Clamp for AC Coach
18)   U Clamp for AC Coach
19)   M.S. Plate 20x10 cm for AC Coach
20)   Tension Rod Pin for Alternator
21)   Base Plate for (Tangle Switch Housing/Tube Light Filtering)
22)   Rubber Cleat with M.S. base
23)   Wooden Cleat with M.S. base
24)   Compressed Ply Packing
25)   Bakelite Terminal Base for Welding Plant
Different Types of machines used in manufacturing shop are:

This machine is used to cut and turn the wood in different shapes and sizes .The specification of this machine is as follows:
Type           :    3-phase induction motor
Current       :     8 Amp
Speed          :    720 rpm
Voltage       :    420 Volts
Power          :     3.7 K.W.

This is a multipurpose machine .Different types of rods, angles and M.S. sheet are cut and punched with the help of this machine.

This machine is used for drilling holes in different types of sheets and rods .The specification of the drilling machine installed in this shop is as follows:

Type           :               3-phase induction motor
Voltage       :              420 volts
Speed          :              1455 rpm
Connection   :             star connected

The welding transformer is used for welding the joints in different items manufactured by this shop. The specification is as follows:
Type                            :                 ac/dc 3-phase
Input Voltage              :                 440 volts
Output Voltage           :                 62 volts
Input Current              :                 16 amp
Output Current           :                 440 amp
Automatic welding     :                 300 amp
Welding Current        :           50 -450 Amp

This machine is used to cut and finish the job of different shapes and sizes. The specification of this machine is as follows:

Type      :    3-phase 16 LG/6 8” Centre F.T. gap Bed, Vee Belt drive
Power    :      3 H.P.
Voltage    :    400/440 volts

This machine does the work of grinding the job. The given job is finished smoothly by this machine. The specification is as follows:
Voltage     :     400 volts
Speed       :       2850 rpm
Power     :         63 H.P.

With the help of these machines the different types of jobs are cut, punched ,drilled, welded and finished .These manufactured items are now used in different parts of train for different purpose.

Working of different fittings in a particular coach is following:-

Alternator suspension pin is mainly manufactured to hang alternator below the coaches so that it can produce electricity without falling.Square light fittings are manufactured for light guards of bulb.Tube light fittings are manufactured for light guard of tube light .These fittings are made by knitting of thin wires which protect the tube lights from external damages and prevent it from falling.
EFT (emergency feeding terminal) is manufactured for emergency purposes which is clear from its name. When any coach is unable to provide supply to its electrical equipments then it takes supply from adjacent coach and adjacent coach provides supply through the terminal that is emergency feeding terminal. Generally four EFTs are fitted in a coach, two for each side of coach.

EFT covers are manufactured to protect EFT from environment factor and to protect insulated steel body of the coaches through which electricity do not flow otherwise it may lead to an accident.

Battery boxes are manufactured to keep the batteries below the coaches, which is made of wood or steel.

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